1.The main conveying systems of scooters:

  • Plate conveying line: full-station conveying (bearing weight ≥100kg), running smoothly, having strong bearing weight, and being accurately positioned with stoppers.
  • Hanging conveying line: suitable for auxiliary conveying of covering parts/small pieces, which can save ground space and allow materials to reach the workstation directly.
  • AGV trolley: Set up AGV channels to transport materials from the temporary storage area to the workstation. It is highly flexible and can automatically plan paths.

2.Key processes of scooter assembly line:

  • Frame on-line and pretreatment: frame positioning and fixing, derusting and cleaning, pre-installing brackets (such as engine mounting brackets, shock absorber brackets).
  • Powertrain assembly: Installation of engine, transmission system (CVT continuously variable transmission), exhaust pipe; connecting engine and frame fixing points.
  • Chassis and walking system: assembly of shock absorbers, wheels (including brake discs/brake pads), brake pipes (hydraulic/mechanical).
  • Electrical system integration: wiring harness laying (connecting engine, instrument panel, lights, speakers), battery installation, controller (ECU) docking.
  • Covering parts and appearance assembly: fender, body shell, seat, rearview mirror, handlebar switch assembly.
  • General inspection and debugging: vehicle power-on re-inspection, idle speed test (engine stability), brake performance test (braking distance), light angle calibration, abnormal noise inspection.

Contact information

  • If you have any questions or needs about the automated assembly line, please contact us via email: [email protected]