1.Vehicle classification for two-wheeled vehicle assembly line：
- Motorcycle: Including complex power components such as engines and exhaust systems, the production cycle is about 30-60 minutes.
- Electric two-wheeled vehicle: The core is the motor, battery, and controller , and the production cycle is about 20-40 minutes.
- Bicycle: No power system, mainly mechanical structure, and a production cycle of about 10-25 minutes.
2.Key equipment in the two-wheeled truck assembly line：
- Transportation equipment: Suspension chains are used for frame transportation, and ground rail lines are used for parts transportation, realizing the circulation of parts and semi-finished products and improving production efficiency.
- Welding equipment: Robot welding arms and spot welding machines realize high-precision welding of frames and components. Compared with manual welding, robots can ensure uniform welding points and stable strength, and reduce manual errors.
- AGV: Instead of manual handling, parts (such as tires, seats, and batteries) are delivered to the assembly station according to a preset path to improve space utilization.
- Testing equipment: torque wrench (bolt tightening), dynamometer (motor/engine), exhaust gas analyzer (motorcycle) to ensure that off-line vehicles comply with national regulations and corporate standards.
Core Parameter Table of Two-Wheeler Assembly Lines (Classified by Vehicle Type)
|
Vehicle Line Category |
Applicable Vehicle Models |
Designed Takt Time |
Conveying Mode |
Positioning Accuracy |
Core Testing Equipment |
|---|---|---|---|---|---|
|
Motorcycle Line |
Fuel motorcycles, retro motorcycles |
30–60 units per shift |
Overhead conveyor chain + ground rail |
≤±1.5 mm |
Exhaust gas analyzer, dynamic torque system |
|
Electric Motorcycle Line |
New national standard electric motorcycles, high-speed electric motorcycles |
20–40 units per shift |
Overhead conveyor chain + AGV |
≤±1.0 mm |
Comprehensive test bench, BMS detector |
|
Bicycle Line |
Mountain bikes, urban commuter bicycles |
10–25 units per shift |
Ground rail + manual operation |
≤±2.0 mm |
Dynamic balancer, brake test bench |
Contact information
- If you have any questions or needs about the automated assembly line, please contact us via email: [email protected]
